Port of Felixstowe container ship
Independent Specialist

Dangerous Goods Consultancy & Cargo Securing Training

Welcome to Hancock's Technical Services — qualified DGSA expertise and accredited training to keep your business compliant by road, sea and air.

Two Core Specialisms.
One Independent Expert.

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Dangerous Goods (DGSA)

If UK law requires your business to employ a Dangerous Goods Safety Advisor, HTS can provide qualified DGSA consultancy across road (ADR), sea (IMDG) and air (IATA) transport modes.

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Cargo Securing Training

Over 50% of container rejections at port are caused by inadequate cargo securing. HTS delivers accredited half-day and one-day training courses to prevent costly rejections at the Port.

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Best Practice Guidance

Practical advice for businesses transporting dangerous or hazardous goods, including multimodal compliance, packaging requirements and CTU loading standards.

Do You Need a DGSA?

UK Law insists that any business involved with the regular transportation of dangerous goods — irrespective of transport mode — must employ the services of a qualified Dangerous Goods Safety Advisor.

If you are looking for a qualified DGSA to ensure your business remains compliant, or simply require general awareness training for your employees, HTS can support you for carriage by road, sea and/or air.

Not sure if you need a DGSA? Watch this short video from the Department for Transport:
Dangerous Goods classification diamonds — Classes 1 to 9

Why Are Containers Being "Rejected" at Port?

Loading and securing cargo into a shipping container or on to a flat rack seems straightforward — but many businesses have faced major financial penalties and inconvenience when their goods arrive at port and are rejected for loading aboard the ship.

The reason is often non-compliance with the IMDG Code or the CTU Code of Practice, or both. Over 50% of rejected shipping containers can be attributed to either inadequate load securing, or no load securing whatsoever.

£700 – £2,000

Typical rectification cost per container for re-securing, storage and re-inspection fees.

The solution is to implement a dedicated training course from an Accredited Trainer — and prevent these rejections from ever happening again.

Shipping containers being off-loaded from a truck at port
12+ Years in Logistics
3 Transport Modes Covered
50% Of Rejections Are Securing Failures
10 Max Course Group Size

Ready to get compliant?

Speak to Ian Hancock directly about your requirements.

📞 Call 07418 078605
Training

Cargo Securing Training

Accredited half-day and one-day training courses to ensure your containers and flat racks meet IMDG and CTU Code of Practice requirements.

Preventing Costly Port Rejections

Many businesses export their products overseas by shipping container. These containers — technically called a Cargo Transport Unit or CTU — need to be properly loaded and secured so that cargo remains undamaged during the voyage, and does not pose a risk to other CTUs, the vessel itself, or the crew.

The International Maritime Organisation publishes the CTU Code of Practice, which contains practical guidance and industry best practice for every aspect of this process — from training topics and securing methods, to preventing moisture damage throughout the journey.

If you export hazardous (dangerous) goods, your shipment is governed by the International Maritime Dangerous Goods Code (the IMDG Code). This code cross-references the CTU Code, effectively making it mandatory: if your goods are not secured in accordance with the CTU Code, you are in breach of IMDG regulations and risk rejection at the port of departure.

Port of Felixstowe container vessels

Why Is Cargo Rejected?

Shipping lines are understandably cautious about carrying cargo that could damage their vessels or endanger crew. Cargo Surveyors inspect CTUs carrying dangerous goods before loading — and if a container is found non-compliant with the IMDG or CTU Codes, it will be rejected until the issue is rectified.

Common Reasons for Rejection

  • Incorrect documentation
  • Missing or incorrect placards on external CTU surfaces
  • Inadequate or absent cargo securing (over 50% of all rejections)
  • Gross weight infringements
  • Incorrect segregation (e.g. acids and alkalis in the same CTU)
  • Mis-declaration of dangerous goods

Financial & Operational Consequences

  • Re-securing costs of £700–£2,000 + VAT per CTU
  • Missed vessel departure — delayed delivery to end customer
  • CTU prevented from leaving port until rectified
  • Additional Storage ("demurrage") charges while waiting for the next vessel.
  • Additional Cargo Surveyor re-inspection fee

Cargo Securing Training Courses

We can offer cargo securing training for commercial organisations, covering the correct securing of cargo in either ISO containers or on flat racks (or both).

Two accredited courses are available below, each combining theory and hands-on practical sessions with a written and practical assessment.

CTU Cargo Restraint

Half-Day Course

A half-day course combining theory and practical sessions (2 hours each), designed for operatives who load and unload all types of cargo in shipping containers, including dangerous goods.

Theory Session
  • Hazardous & non-hazardous cargo
  • Correct lashing & securing: why?
  • Examples of incorrect lashing & securing
  • Consequences of poor cargo securing
  • Placarding & marking of dangerous goods
  • Dunnage bags: correct application
  • Other securing methods (Tygard, timber, ratchet straps)
  • Assessment of key points
Practical Session

Considerations before loading:

  • Type of CTU (size, standard height or "high cube", "reefer", open-top)?
  • Total weight and point load?
  • Centre of gravity position?
  • Moisture control?
  • Hazardous / non-hazardous (position if mixed loads / placards / segregation)?
  • Void spaces (need for dunnage bags)?
  • Securing materials (special tools, edge protection for homogenous cargo)?
  • Pre-load checks of CTU (overall condition, door seals / locking mechanism, damage, contamination, CSC plate)?
  • Physical loading of cargo (cargo type to be confirmed with client prior to training)
  • Documentation & checks (placards, "overpacks", DGNs)
  • Assessment

Flat Rack Course

One-Day Course

A one-day course combining theory and practical sessions, for operatives responsible for securing cargo on flat racks.

Theory Session
  • Types, features and specifications of general cargo flat racks (what are they and why they are used)
  • Forces acting on cargo (comparison of road and sea transport, measurement / direction of forces)
  • Basic principles of cargo securing (i.e. secure cargo in all directions to prevent movement)
  • Types of lashing (frictional & direct: advantages & disadvantages of each type)
  • Importance of friction (why important, how to maximise and common materials used)
  • IMO publications (what is the IMO? IMDG & CTU Codes and the CSS Guide — relationships and importance)
  • Securing methods (ratchet straps, one-way lashings, steel chains / wire & timber — advantages & disadvantages of each type)
  • Calculations ("advanced calculation" overview and the "rule of thumb", including worked examples)
  • Q & A
  • Written assessment (multiple choice format)
Practical Session
  • Familiarisation of different securing methods (ratchet straps, one-way lashings, steel chains / wire & timber)
  • Tools / accessories for lashings (manual, battery or pneumatic tools, types of abrasion protection and application)
  • Securing exercises: (A) wooden crate, (B) vehicle / wheeled machinery, (C) reel / irregular-shaped cargo (e.g. pipes, steel coil, cargo out of gauge in height with a high centre of gravity)
  • Best practice ("do's" & "don'ts")
  • Assessment (secure a piece of cargo without supervision to an adequate standard)
Heavy-lift crate secured on a flatbed trailer at a shipping port
Flexible delivery: HTS can modify either course to include any specific requirements your business needs, and can deliver training at your premises or at 3rd party locations in Liverpool, Felixstowe, Southampton or London. Contact Ian for more information and pricing.

Avoid costly port rejections

Contact Ian Hancock to discuss training for your team.

📞 Call 07418 078605
Consultancy

DGSA Services

Qualified Dangerous Goods Safety Advisory for road, sea and air transport — ensuring your business stays compliant with UK law.

Who Needs a DGSA?

UK Law requires that any business involved with the regular transportation of dangerous goods — irrespective of transport mode — must employ the services of a Dangerous Goods Safety Advisor. This role can be fulfilled by a directly employed member of staff or a qualified third-party consultant.

To become a DGSA, a person must pass a series of exams and assessments specific to each transport mode. Upon qualification, the DGSA must re-sit these exams every 2–5 years to retain their validity.

Regulations by Transport Mode

ADR road tanker truckADRRoad Transport
IMDG container shipIMDGSea Transport
IATA air freightIATAAir Transport
RID rail tank wagonsRIDRail Transport
ADN inland waterway tanker bargeADNInland Waterways

The vast majority of dangerous goods moved around or exported from the UK travel by road, sea and air. HTS holds qualifications in all three primary modes.

Dangerous Goods classification diamonds — Classes 1 to 9

When Is a DGSA Not Required?

The DG regulations specify certain exemptions where a business would not require a DGSA. These include:

  • Businesses that only transport dangerous goods occasionally (e.g. breakdown recovery vehicles)
  • Dangerous goods transported in Limited Quantities or as small loads
  • Goods moved only a very short distance by road (e.g. between buildings on an industrial estate)
  • Transportation using private vehicles
The regulations are very specific about the quantities and circumstances that apply to these exemptions. If you are unsure whether you need a DGSA, please contact HTS for advice.
ADR, IMDG and IATA dangerous goods regulation textbooks

What Does a DGSA Do?

A DGSA carries multiple ongoing responsibilities to keep your business legally compliant and operationally safe.

  1. Ensuring the business remains compliant with the law and associated regulations
  2. Writing an Annual Audit Report for the business owners and the Department for Transport — a legal requirement — on the organisation's performance
  3. Giving advice on the safe transportation of dangerous goods, including documentation, packaging and ad hoc queries
  4. Delivering general awareness training to staff, and monitoring other training activities
  5. Investigating any accidents or regulatory infringements and maintaining records through formal reports
  6. Reporting incidents and accidents involving dangerous goods to the Department for Transport

Not sure if you need a DGSA?

Ian Hancock can advise you — contact HTS today.

📞 Call 07418 078605
About

About Us

Independent expertise built from over 12 years at the sharp end of logistics, cargo securing and dangerous goods compliance.

Experience

12+ years in the logistics industry, working across automotive, retail, defence, logistics and chemical sectors.

Qualifications

DGSA — Road (ADR)
DGSA — Sea (IMDG)
DGSA — Air (IATA)
Accredited Cargo Securing Trainer

Sectors Served

Automotive • Retail • Defence • Logistics • Chemical

Coverage

Based in the Southwest but covering the whole of the UK.

Ian Hancock

Ian Hancock

Ian has worked in the logistics industry for over 12 years, becoming an Accredited Cargo Securing Trainer in 2024 and a qualified DGSA in 2025 whilst working for Cordstrap Ltd — a leading international manufacturer of lashings, strapping and cargo securing accessories.

As a qualified DGSA across road, sea and air transport modes, Ian understands the dynamic nature of multi-modal supply chains and the day-to-day challenges that accompany the movement of dangerous goods across international borders.

Having worked with a diverse range of organisations across the automotive, retail, defence, logistics and chemical sectors, it became apparent that there was a significant gap in knowledge within many of these businesses when it came to understanding and executing cargo securing requirements — for both hazardous and non-hazardous goods in shipping containers and on flat racks.

As an example, many well-established businesses were operating with either zero or very limited understanding of the regulations around dangerous goods — which inevitably led to containers or flat racks being rejected at UK ports for non-compliance.

Since 2021, Ian has been directly involved in commercial training courses for multiple organisations, combining theory and practical training sessions to help businesses understand road and sea transport regulations, as well as industry best practice.

Hancock's Technical Services was established to address this gap — providing independent, impartial expertise without the overhead of a large consultancy. Each Client receives Ian's personal attention.

Ian is an active member of the British Association of Dangerous Goods Professionals, the UK's leading not-for-profit organisation for anyone involved with Dangerous Goods.

Work directly with Ian

No account managers — just expert advice from an accredited specialist.

📞 Call 07418 078605
Guidance

Best Practice

Practical guidance for businesses transporting dangerous goods and securing cargo for international shipment.

Dangerous Goods Best Practice

Straightforward guidance to help you avoid the most common — and costly — mistakes when classifying, packaging and documenting dangerous goods for road, sea or air transport. These points are drawn from real issues seen across a wide range of industries.

1

Always seek professional advice if in doubt. Ignorance is not a valid excuse in the eyes of the law. If you have any concerns about transporting dangerous goods — especially if you are asked to move something by a customer for the first time — seek qualified advice first.

2

Understand "Limited Quantities" exemptions. Specific exemptions exist for transporting small quantities of dangerous goods, known as "Limited Quantities". Depending on the precise nature of the substance, these may be transported without UN-approved packaging, an ADR-qualified driver or a vehicle carrying safety equipment and paperwork. Do not guess — seek advice.

3

Each transport mode has its own regulations. Compliance with road regulations (ADR) does not automatically mean compliance with sea (IMDG) or air (IATA) regulations. The rules vary between modes — always verify for each leg of the journey.

4

Consider multimodal journeys. Moving dangerous goods from Point A to Point B may involve multiple transport modes. A consignment travelling from Birmingham to San Francisco, for example, will involve road, sea and rail — each with its own regulatory requirements, which also vary between countries.

5

Check packaging working life before use. Many types of packaging have a working life indicated by markings, certificates or date plates. IBCs, gas cylinders, plastic drums and steel drums must be checked to confirm they are permitted for the specific journey before being used.

6

Overpacks must be correctly labelled. If multiple packages are placed on a single pallet and wrapped in shrink film, individual marks and labels may become obscured. The pallet then becomes an overpack, and all relevant labels, orientation marks and the word "OVERPACK" must be applied to the outer wrapping.

7

Display classification placards on all four sides. If the CTU is carrying dangerous goods by sea, the correct classification placards must be visible on all four external sides. Failure to do so will result in rejection at the port of departure.

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Placards must survive sea transport. Placards and marks on the outside of the CTU must be capable of withstanding 3 months' immersion in sea water — i.e. they must not wash off or disintegrate when wet. Once the CTU has been discharged of its dangerous goods cargo, all placards and marks must be removed.

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Retain documentation for at least 3 months. Documentation and any other relevant information relating to the transport of dangerous goods must be retained by the Consignor (sender) and Carrier (transport organisation) for a minimum of 3 months after the date of transit.

10

Ensure staff receive proper training. All DG regulations require employees to receive "general awareness" and "function specific" training (where applicable) — covering office staff, drivers, warehouse staff, management and packers. Training should be conducted by a qualified, competent person on a regular basis and recorded by the organisation, and should include accident prevention, emergency response and the correct use of PPE.

Cargo Securing Best Practice

Practical steps to keep cargo secure in transit and avoid the delays, re-inspection fees and demurrage charges that come with a rejected CTU. Getting the basics right first time saves significant time and money.

1

Obtain the CTU Code of Practice. Anyone using shipping containers for the movement of products should obtain a copy of the IMO's CTU Code of Practice — the global reference for maritime transport, containing a wealth of practical information on every aspect of container loading and securing.

2

Load hazardous goods closest to the doors. If loading a mix of hazardous and non-hazardous goods in a single container, always position the dangerous goods nearest to the container doors.

3

Avoid the "X" strap method. Using two ratchet straps in an X-shape between cargo and container doors offers very limited benefit in preventing cargo movement. In most cases it is completely inadequate for preventing cargo sliding towards the doors.

4

Balance the load for centre of gravity. When loading a CTU, aim for the centre of gravity of the entire load to sit as close to the mid-point of the container as possible. Avoid concentrating heavy items at one end and light items at the other.

5

Choose securing equipment carefully. Options include timber battens, ratchet straps, adhesive film and one-way lashings — each with its own advantages and disadvantages in terms of cost, ease of application and regulatory compliance. Contact HTS for impartial advice specific to your cargo type.

6

Fill void spaces when shipping dangerous goods. The IMDG Code requires the CTU Code to be applied as a mandatory condition. A common issue is leaving void spaces of 150mm or more between cargo and container walls, which can allow sideways movement in heavy seas. Dunnage bags (inflatable pillows) offer a quick, cost-effective solution.

7

Inspect the CTU before loading. Always check for structural damage to walls, floor, doors (including locking mechanisms), lashing rings, corrosion, missing or damaged door seals, and any contamination from previous cargo.

8

Dunnage bags do not secure cargo. These "inflatable pillows" are designed to fill void spaces between the cargo and the walls of the CTU — they do not secure the cargo. Void spaces allow the cargo to move in multiple directions, which can damage the cargo itself, damage the metal structure of the CTU, or in extreme cases cause the cargo to break through the CTU wall and damage a neighbouring CTU.

9

Protect flat rack cargo from metal-on-metal contact. Avoid metal cargo loaded onto a flat rack having direct contact with the metal frame of the flat rack — metal-on-metal contact gives a very poor friction coefficient. Use timber or rubber friction mats between the two surfaces instead; increasing friction contributes to the securing process and is recommended for road and sea transport, in addition to other securing methods.

10

Understand the different "securing means". Anything used to secure cargo falls under the umbrella term "securing means", including ropes, ratchet straps, single-use lashings, adhesive plastic film, steel wire/chains and timber. Each has its own advantages and disadvantages in terms of cost, ease of use, time to apply and regulatory compliance — traditional methods (such as ratchet straps and timber) have many disadvantages compared with more modern systems, so understanding each one can save time, money and inconvenience.

Need advice specific to your cargo?

Ian Hancock provides impartial, expert guidance for your situation.

📞 Call 07418 078605
Contact

Get in Touch

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Hancock's Technical Services

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Call or Text
07418 078605
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Based in the United Kingdom
Serving clients across the UK and internationally
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Modes Covered
Road (ADR) · Sea (IMDG) · Air (IATA)
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Services
DGSA Consultancy · Cargo Securing Training

Not sure what you need?

Ian is happy to have an initial conversation to understand your situation and advise whether you need a DGSA, training, or something else. There's no obligation.